Choosing a Vacuum Distillation Furnace for a Small Recycling Business
Small recycling businesses often assume that lead-zinc separation equipment is only for large plants. That is not the case: vacuum distillation furnaces are available in sizes that match a modest yard processing wheel balance weights, cable scrap or dross. This guide walks through the questions a small operator should ask before ordering.
The smallest practical model
For a small recycling business, the XCJD-3000KG vacuum distillation furnace is the most economical entry point. It processes 2.4 to 2.8 t per batch with a cycle time of approximately 4 hours, which adds up to 10 to 12 t per 24 hours of continuous operation — enough capacity for a yard collecting wheel balance weights, cable scrap or zinc dross from the regional market.
Footprint, weight and installation requirements
The furnace measures 3.0 × 2.05 × 2.32 m (L × W × H) with a shipping weight of approximately 19 t. It requires a leveled concrete foundation, a standard industrial 400 V / 50 Hz three-phase power supply, and a water connection for the condenser cooling circuit. Most workshops that already handle scrap metal can be prepared for installation with a few days of site work.
Power consumption and operating consumables
A typical batch consumes approximately 1,000 kWh. The main operating consumable is the crucible, which is replaced about once a month under standard operation. Graphite components and seals are stocked as regular spare parts, so the furnace keeps running without long stops.
Single-unit orders and worldwide delivery
Single-furnace orders are welcome — a small business does not need to buy a production line to get started. Furnaces ship with export packing, operation manuals and wiring documentation, and delivery takes approximately 30 days after order confirmation. Installation support is provided remotely by video, or on site for larger projects.
Frequently asked questions
Can a small plant start with one furnace?
Yes. A single XCJD-3000KG covers the full process — melting, vacuum distillation and condensation — so a small business can start with one unit and add capacity later as volume grows.
What power supply does the furnace need?
A standard industrial 400 V / 50 Hz three-phase supply, which is the common industrial standard across Europe and most export markets. Exact connection requirements are documented in the wiring diagrams delivered with the furnace.
How long is the delivery time?
Approximately 30 days after order confirmation, plus shipping time to your port or border crossing. The furnace ships with export packing and a complete document set.
Work with the manufacturer
Pingxiang Xinchen Furnace builds vacuum distillation furnaces in Pingxiang City, Jiangxi Province, China. Tell us your monthly tonnage and available power supply at ferrytk898@gmail.com or WhatsApp +86 136 1799 5900, and we will recommend the model that fits your budget and your yard.
