Induction Melting Furnaces
Aluminum Melting Furnace
Digital power supply variable frequency induction melting furnace for aluminum, 100 to 2000 kg capacity, 1200 °C max operating temperature and energy-saving efficiency above 95%.
Specifications
- XCJD-100KG
- Capacity 100 KG | Melting rate 100 KG/H | Power 40 KW | Max temp 1200°C | Melting time 1.6 H
- XCJD-200KG
- Capacity 200 KG | Melting rate 150 KG/H | Power 40 KW | Max temp 1200°C | Melting time 1.6 H
- XCJD-300KG
- Capacity 300 KG | Melting rate 200 KG/H | Power 60 KW | Max temp 1200°C | Melting time 1.6 H
- XCJD-400KG
- Capacity 400 KG | Melting rate 250 KG/H | Power 80 KW | Max temp 1200°C | Melting time 1.6 H
- XCJD-500KG
- Capacity 500 KG | Melting rate 350 KG/H | Power 120 KW | Max temp 1200°C | Melting time 1.6 H
- XCJD-800KG
- Capacity 800 KG | Melting rate 600 KG/H | Power 160 KW | Max temp 1200°C | Melting time 1.6 H
- XCJD-1000KG
- Capacity 1000 KG | Melting rate 700 KG/H | Power 200 KW | Max temp 1200°C | Melting time 1.6 H
- XCJD-1500KG
- Capacity 1500 KG | Melting rate 1100 KG/H | Power 300 KW | Max temp 1200°C | Melting time 1.6 H
- XCJD-2000KG
- Capacity 2000 KG | Melting rate 1500 KG/H | Power 450 KW | Max temp 1200°C | Melting time 1.6 H
The digital intelligent smelting furnace is an efficient smelting equipment based on digital technology and intelligent control. It is mainly used for melting, refining and temperature control of non-ferrous metals. Through digital and intelligent means, it solves the problems of high energy consumption, low precision and large pollution in traditional smelting processes, becoming the core equipment for promoting the transformation and upgrading of the metallurgical industry.
Core technical principle
Digital power supply technology: a high-frequency inverter power supply (IGBT) is adopted, and efficient conversion of electrical energy is achieved through digital control, with an efficiency of over 95%. Compared with traditional industrial-frequency power supplies, high-frequency power supplies reduce electromagnetic losses and achieve precise power regulation.
Electric induction heating: heat is directly generated inside the material by utilizing the electromagnetic eddy current effect, avoiding the heat conduction loss of traditional resistance furnaces and achieving higher heating efficiency.
Intelligent control system: integrates a PLC or industrial computer and adjusts power, temperature and melting time in real time through the PID algorithm to achieve precise temperature control, effectively saving energy and reducing loss.
Product features
Equipped with platinum-rhodium thermocouple protection, it directly measures furnace temperature and water temperature with dual temperature control. The equipment has leakage alarm emergency stop protection, material leakage alarm emergency stop protection, precise heating temperature control, real-time display of metal liquid temperature, real-time display of cooling circulating water temperature and over-temperature alarm. Rapid heating, energy-saving efficiency exceeding 95%, low material burning loss rate, high melt quality, excellent heat dissipation, low cost and small floor space. It can be melted directly from a cold furnace and the melt can be completely emptied, making it convenient to change the type of molten material. The configurable automatic tilting device adopts a double hydraulic cylinder design, ensuring smooth rising and falling, fixed-point casting and remote control.
Configurations
Vertical energy-saving digital power supply melting furnace; tilting energy-saving digital power supply melting furnace; electrical cabinet.
Applicable industries
Aluminum die-casting and casting manufacturers specializing in non-ferrous metals, auto and motorcycle parts, plumbing and bathroom fixtures, fire protection valves and equipment, mobile phone casings, lamps, rice cooker heating plates, gas stove heads; zipper pull and zinc alloy casting manufacturers; copper sleeve, propeller and copper craft manufacturers; scrap non-ferrous metal (aluminum, copper, lead, zinc, tin) recycling and smelting manufacturers; smelting and reduction manufacturers of precious metals, raw ores and oxides.
