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Aluminum Alloy Die Casting (Automotive Parts)
Requirement: To solve the problems of high energy consumption in traditional gas furnaces and high porosity in castings caused by excessive hydrogen content.
Solution:Customized low-energy electromagnetic induction melting furnaces, equipped with online degassing filtration systems and high-precision PID temperature control.
Effect:
Unit energy consumption reduced by 35%, and the oxidation loss of aluminum liquid dropped from 3% to 0.8%.
The pass rate of die-casting parts increased from 82% to 96%, meeting strict automotive safety standards.
Maintenance cycles doubled, saving approximately $25,000 in annual labor costs.
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